Insulation Pads


Bilz insulation pads have been used successfully for many years in a variety of indu-stries as an economical solution in the fight against problems caused by vibration andstructure-borne noise.Made from a precisely defined combination of nitrile rubber and cork particlesembedded in a composite of cotton fibres, the physical and mechanical properties ofthis high-quality composite material meet all of the current requirements for variousindustrial applications depending on type of pad. Very good damping properties ensureoptimum deflection and level consistency both under static and under dynamicloading.The material composition used ensures secure anti-slip protection on conventionalindustrial floors. It has high resistance properties particularly to modern coolinglubricants
Avoiding vibration and structure-borne noise problems has alwaysbeen in our focus during the development of Bilz insulating pads.As, depending on the type of machine, the requirements can bevery different because of the dynamic particularities, there arenumerous different types of pads available for almost any vibra-tion problem. Especially noteworthy are the excellent compre-ssion set values of our insulation pads. This property is particularlyimportant in vibration-isolated mounting of modern machinesbecause the geometric accuracy must remain unchanged andstable for years.

Structure-borne noise
Effective noise insulation
Aging resistant
Virtually unlimited service life with adherence to load values. No permanent changes in shape.
Chemical resistance
Exceptionally good resistance to oils, grease, acids and cooling emulsions used in industry.
Temperature resistance
-20 °C to +120 °C
Damping properties
Very high degree of damping of up to 30 %


four Possible Options For The Use Of Insulation Pads For Machine Installation


Free-standing machine foundations using Bilz insula-tion pads with low demandson alignment. The unevenfloor is compensated for withpads, etc. The arrangementof the pads is usually apattern of points, not overthe full surface. Number andsize of the required insula-tion pads is given by theweight of the machine andthe existing support surface.


Stable connection to the machine bed using bolt-on installation fittings that remain in place when the machine is lifted. Specifically for machines with high dynamic forces (injection moulding machines,stamping equipment, etc.).


Bolt-through ground anchoring using insulation pads and insulation washers.The use of insulation washers prevents vibrations being transmitted through the bolt.


Highly effective shock and vibration insulation by Bilz insulation pad sets. Different Bilz pads are combined into pad sets offering significantly improved insulation.


Bilz insulation pads are resistant to the following substances:

  • Lubricants
    Greases for plain and roller bearings, gear greases
  • Synthetic lubricants
    Polyalkylene, carboxylic acid esters, antifreeze
  • Combustibles and fuels
    Petrol, diesel fuel, heating oil, aviation fuel, special fuels
  • Fire resistant hydraulic fluids
    Oil-in-water emulsions, water-in-oil emulsions, aqueous polymer solutions
  • Mineral oils
    Common water-miscible cooling lubricants, ATF (Automatic Trans-mission Fluid), cooling lubricants, water-miscible anti corrosive oils, slide way oils, compressed air oils, lubricating oils, heat transfer oils, filter oils, rolling oils, automotive gear oils, brake fluids based on mineral oil
  • Cleaning agents
    Hydro-chlorofluorocarbons, benzene, cold cleaner
  • Cleaning agent (aqueous solutions)
    Washing and cleaning agents, wetting agents, dilute acids, dilute alkalis, salt solutions

Note

  • Bilz insulation pads can be cut with any circular or band saw.
  • We are happy to supply special sizes on request.
  • Max square size 1000 x 500 mm and Min. size 50 x 50 mm, Max Round size 0 300 mm and Min. 0 50 mm.
  • (1) The specified maximum load is composed of static and dynamic loading of the machine. The best insulation effect is achieved at approximately 80-90 % of the specified maximum load.
  • (2) Can also be supplied with a profile on one side (designated for example B4-1).
  • (3) The stated coefficient of friction refers to conventional industrial screed.
  • Cutting tolerance is according to DIN 7715/T5, class P3.
  • W: Waffle structure designs for compensation of uneven floors (B32W, B3OW, B13W)

PAD TYPE B4(2)

High Universal variant.Can be used for machine tools, plastic machines and printing machines. Very well suited for machines with a tendency to "Wander".

Type Load ( Kg/cm2 ) Height ( mm ) Coefficient of friction (3)
B4 3-10 15 0.6

"/

PAD TYPE B0

Variant without profiles. Very good level consistency. Specifically for machines with low intrinsic rigidity such as machining centres, lathes and grinding machines, etc.

Type Load ( Kg/cm2 ) Height ( mm ) Coefficient of friction (3)
BO 5-20 15 0.6

PAD TYPE B6

Variant without profiles. Extremely high load capacity with the highest level consistency. For very heavy and long-bed machines.

Type Load ( Kg/cm2 ) Height ( mm ) Coefficient of friction (3)
B6 5-35 15 0.6

PAD TYPE B5

For machines subject to very highly dynamic disturbing force, such as presses, punches, shears, etc. with a profile for compensating uneven floors.

Type Load ( Kg/cm2 ) Height ( mm ) Coefficient of friction (3)
B5 5-16 25 0.8

PAD TYPE B50

For machines subject to very highly dynamic disturbing force, such as presses, punches, etc.

Type Load ( Kg/cm2 ) Height ( mm ) Coefficient of friction (3)
B50 5-20 25 0.8

PAD TYPE B32

Soft variant without a profile. Excellent insulation effect for mid-sized presses, punches, etc.

Type Load ( Kg/cm2 ) Height ( mm ) Coefficient of friction (3)
B32 2-8 25 0.8

PAD TYPE B32W( 2 )

Very soft variant, comparable with B30, but with improved insulation effect.

Type Load ( Kg/cm2 ) Height ( mm ) Coefficient of friction (3)
B32W 3.5-7 25 0.8

PAD TYPE B30

Soft variant without a profile. Particularly suitable for effective insulation when installing on upper floors.

Type Load ( Kg/cm2 ) Height ( mm ) Coefficient of friction (3)
B30 2-8 18 0.8

PAD TYPE B30W (2)

Very soft variant for optimum insulation through low frequency matching, such as for measuring machines and inspection machines, scales and microscopes.

Type Load ( Kg/cm2 ) Height ( mm ) Coefficient of friction (3)
B30W 0.5-4 18 0.8

PAD TYPE B13W

For machines subject to very highly dynamic disturbing force, such as presses, punches, shears, etc. with a profile for compensating uneven floors.

Type Load ( Kg/cm2 ) Height ( mm ) Coefficient of friction (3)
B5 5-16 25 0.8

PAD TYPE BS1, BS, BN, BR7 (2)

Bilz anti-slip and distance pads.
No Vibration insulation

Type Load ( Kg/cm2 ) Height ( mm ) Coefficient of friction (3)
BS 1-40 2 0.9
BN 1-30 5 0.6
BR7 1-16 7 0.8

CORPORATE OFFICE

D-1/18, M.I.D.C, Ambad, Nashik-422010, India