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Due to their large contact area Bilz precision levelling wedges (PK) for vibration and structure-borne noise insulation offer optimum support and stiffening of the machine bed.They are available in a wide range of sizes and dimensions as free-standing, bolt-on to the machine or bolt-through to the foundation design.
The proven design principle enables the machine to be quickly leveled to a degree of leveling in the 1/100 mm (0.0004”) range even at loads of 100 tons per wedge.
The powerful self-locking effect of the leveling bolt prevents self-loosening under the effects of vibration. Depending on the application, their use in conjunction with Bilz isolation pads creates the perfect rigidity with very effective vibration isolation.

Bolt-on Bilz precision levelling wedges PKA are used on machines subject to high thrust that require a permanent connection to the machine bed, such as injection moulding machines, slotting ma-chines, extrusion machines etc.
The bolt-on levelling wedges remain in position even when the machine is lifted, significantly easing the installation of the machine.

Note

The type of Insulation pads used can be found in the type designation, for example PKA 3-0 is equipped with pad B0, PKA 3-4 with B4.
The specified maximum load is composed of static and dynamic loading of the machine. The best insulation effect is achieved at approximately 80-90 % of the specified maximum load.
Please contact us if the size, insulation pad mounting or bolt size that you are looking for is not listed. In addition to ourstandard solutions and colours we also carry numerous special solutions. We are always happy to give advice.

Lathes, boring mills, grinding machines and machining centres.
TOP FACE: Plain surface
BOTTOM FACE: Insulation pad BO

Type	Item no.	max. load	L	B	H	d	e	Internal thread	Adjustment
	PKA				Centre position				range
		N/pc.	mm	mm	mm	mm	mm		mm
PKA 1-0	03/01/07	25	115	115	60	50	24	M16	+3/-3
PKA 2-0	03/01/10	43	150	150	61	58	23	M18	+4/-4
PKA 3-0	03/01/24	77	200	200	63	76	27	M20	+4/-6
PKA 3/72-0	03/01/20	77	200	200	87	76	27	M20	+4/-7
PKA 4-0	03/01/28	97	200	250	87	95	27	M20	+10/-7
PKA 5-0	03/01/33	161	250	330	87	125	105	M24	+6/-10
PKA 6-0	03/01/37	236	300	400	88	150	95	M24	+8/-12
PKA 7-0	03/01/40	393	400	500	88	200	130	M24	+8/-14
PKA 8-0	03/01/43	591	500	600	130	255	150	M30 x 2	+12/-15

Plastic injection moulding machines, die casting machines, plaining and slotting machines, cold extrusion machines, etc. Extreme slip resistance.
TOP FACE: Plain surface
BOTTOM FACE: Insulation pad B4

Type	Item no.	max. load	L	B	H	d	e	Internal thread	Adjustment
	PKA				Centre position				range
		N/pc.	mm	mm	mm	mm	mm		mm
PKA 1-4	03/01/08	12	115	115	60	50	24	M16	+3/-3
PKA 2-4	03/01/11	20	150	150	61	58	23	M18	+4/-4
PKA 3-4	03/01/25	38	200	200	63	76	27	M20	+4/-6
PKA 3/72-4	03/01/22	38	200	200	87	76	27	M20	+4/-7
PKA 4-4	03/01/30	48	200	250	87	95	27	M20	+10/-7
PKA 5-4	03/01/34	80	250	330	87	125	105	M24	+6/-10
PKA 6-4	03/01/38	117.5	300	400	88	150	95	M24	+8/-12
PKA 7-4	03/01/41	195.5	400	500	88	200	130	M24	+8/-14
PKA 8-4	03/01/44	294.5	500	600	130	255	150	M30 x 2	+12/-15

PKA 1 -32	115	115	900	69	50/24	M16	+3/-3
PKA 2 -32	150	150	1500	71	60/23	M18	+4/-4
PKA 3-32	200	200	2800	72	75/27	M20	+4/-6
PKA 4-32	200	250	3500	97	95/27	M20	+10/-7
PKA 5-32	250	330	5800	98	125/105	M24	+6/-10
PKA 6-32	300	400	9450	98	150/95	M24	+8/-12
PKA 7-32	400	500	15700	98	200/130	M24	+8/-14
PKA 8-32	500	600	23600	140	255/150	M30	+12/-15

Bolt-through Bilz precision levelling wedge PKD are used on machines that necessarily need to be anchored due to un-favourable centre of gravity proportions. Also for machines thatmust be pushed or pulled when levelling – and for machines with low intrinsic rigidity.
Bolts: Not supplied as a standard scope can be supplied on request

Note

The type of insulation pads used can be found in the type designation, for example PKD 3-0 is equipped with pad B0,PKD 3-4 with B4.
The specified maximum load is composed of static and dynamic loading of the machine. The best insulation effect is achieved at approximately 80-90% of the specified maximum load.
Please contact us if the size, insulation pad mounting or bolt size that you are looking for is not listed. In addition to our standard solutions and colours we also carry numerous special solutions. We are always happy to give advice.

Boring and cutting mills,machining centres, special machines, long bed lathers, long bed plaining machines.
TOP FACE:Plain surface
BOTTOM FACE: Insulation pad B0

Type	max. load Kg/pc.	L	B	H	d	e	Drill hole	Adjustment range
		mm	mm	Centre position mm	mm	mm		mm
PKD 1-0	2,500	115	115	60	50	24	22	+4/-5
PKD 2-0	4,300	150	150	61	58	23	23	+5/-6
PKD 3-0	7,700	200	200	63	76	27	26	+3/-7
PKD 3/72-0	7,700	200	200	87	76	27	26	+4/-7
PKD 4-0	9,700	200	250	87	95	27	26	+10/-7
PKD 5-0	16,100	250	330	87	125	105	30	+6/-10
PKD 6-0	23,600	300	400	88	150	95	30	+8/-12
PKD 7-0	39,300	400	500	88	200	130	35	+8/-14
PKD 8-0	59,100	500	600	130	255	150	35	+12/-15

Bilz precision levelling wedge PKAK (bolt-on)/ PKDK (bolt-through) with spherical seat to compensate for angle differencesbetween machines and foundations, e.g. non processed machinemounts or uneven floors. Specifically for machines with a longbed and higher demands on geometry.

Note

The type of insulation pads used can be found in the type designation, for example PKDK 3-0 is equipped with B0, PKDK 3-4 with B4.
The specified maximum load is composed of static and dynamicloading of the machine. The best insulation effect is achieved atapproximately 80-90% of the specified maximum load.
Please contact us if the size, insulation pad mounting or boltsize that you are looking for is not listed. In addition to ourstandard solutions and colours we also carry numerous specialsolutions. We are always happy to give advice.

TOP FACE SPHERICAL SEAT: Painted
BOTTOM FACE: Insulation pad B0

Type	max. load	L	B	H	O/D	d	e	Internal Thread	Adjustment Range
	Kg/pc	mm	mm	mm	mm	mm	mm		mm
PKAK 1-0	25,00	115	115	70	110	50	24	M16	+3/-3
PKAK 2-0	43,00	150	150	77	150	58	23	M18	+4/-4
PKAK 3-0	77,00	200	200	79	150	76	27	M20	+4/-6
PKAK 4-0	97,00	200	250	103	150	95	27	M20	+10/-7
								Drill Hole
PKDK 1-0	25,00	115	115	70	110	50	24	22	+4/-5
PKDK 2-0	43,00	150	150	77	150	58	23	23	+5/-6
PKDK 3-0	77,00	200	200	79	150	76	26	26	+3/-7
PKDK 4-0	97,00	200	250	103	150	95	27	26	+10/-7

AMT MF series machine fixator is a one stop solution for precise yet cost efficient installation of heavy machinery and equipment. They are available in two basic designs: bolt-through and bolt-on. The “bolt-through” design has a clearance hole for an anchor bolt to securely anchor machines to the floor orfoundation.The”bolt-on”designcomeswithfastenersandisdesignedforfree-standing installations. MF series machine fixator is based on double wedge principle. Both wedges move towards or away from the loading center symmetrically. Equalizing these forces around the center results in an absolute rigid and stable anchoring system. As there is equal load distribution through two lifting wedges, the force required to raise or lower a machine is reduced considerably, resulting in effortless and precision leveling.

Application

Heavy machine tools for processing crankshafts and camshafts or rollers
Boring machines, gear testing machines, horizontal and critical machining centers
Surface grinding and laser cutting machines
Die-casting and plastic injection molding machines
Punching and press machines
Turbine and compressors
Printing machines

Advantages

Precise and accurate machine positioning and leveling.
No horizontal machine movement.
Considerable reduction in machine maintenance cost.
No special foundation required.
Machine accuracy maintained for longer duration.
Sufficient adjustment height.
Reduced installation time thanks to effortless and precise leveling.

Description	UOM	Product Code
		AMT-MF 1	AMT-MF 2	AMT-MF 3
Max Load per mount	kg	2000	4000	5500
permissible maximum load	kg	12000	24000	36000
Dimensional Data
length x widthx Height ( LxBXH)	mm	180x120x75	220x145x95	270x180x110
Height Adjustment (h)	mm	5	6	7
Bolt through Size (?f)	mm	24	28	37
Bolt on size (M)	mm	M20	M24	M30
Adjustment screw hex head (SW)	mm	22	27	27
Resting Diameter (D)	mm	75	92	113
c	mm	32	34	43
I	mm	95	122	145
e1	mm	14	18	22
e2	mm	26	32	39

Our insulation washers for bolt heads offer adequate vibration and structure bornenoise insulation in rigidly anchored machines and components. They can be used at temperatures between -20 and +120 °C and are distinguishedby their high resistance to oils, greases, acids and coolants used in industry.